Vintage radio cleanup
Jul. 19th, 2025 08:08 pmI've been working a bit on the vintage radio lately...
Among other projects. I still need to post about other stuff here, too.
Anyway.

This is the radio case, cleaned up, fixed up and reassembled. It's... better, but still not great. But atleast it has some structural integrity.

I cleaned up the control knobs. I think they turned out great, given how filthy they were -- they look almost brand new.
It's not perfect though. The golden parts are brass, but they're gold-plated, and some of it has come off, so unless I were to have them re-plated, they would tarnish with time.
Either way, this has given me some interest. I've seen some pictures of this radio and I love the way it looks (when it's not left to rot in a basement, of course). The wood veneer, the gold trim pieces, etc.
It makes me want to attempt to restore the case, but I wouldn't know how to do a full restoration. I could strip the old veneer and apply something new that resembles the original finish. I could even use wood putty to fix the damage to the wood. I could probably make that part real nice. But I wouldn't know where to get stuff to remake the missing or damaged trim.
There's also the top front piece, which is a piece of fabric with a pattern. It would need to be washed, but it's glued to a MDF panel. I'm afraid of damaging it if I try to peel it off, so I left it in place.
I guess we will see what the hackerspace folks can do...
-
Regarding the electrical system, I wanted to figure out what was going on with the switch module -- why the mains switch wasn't actuating. Was it broken, was it missing something, was it supposed to be actuated by something external to it?
I took the switch module out, which required removing quite a bunch of wires.
After looking at it, I didn't see anything obviously broken or missing... so I sprayed some WD-40 into it.
And then the mains switch started responding to the buttons.
So the leftmost button, labelled AUS, is the off button. All the other buttons turn on the radio.
It didn't take me long to realize that I could - and should - just have left the switch module in place, and tried WD-40 first.
Atleast, with the schematics and my own notes, I was able to rewire everything as it was. But I could have avoided all of it.
-
While I was at it dealing with the wire spaghetti, I replaced a crusty electrolytic capacitor.
I still haven't found where the loose wire is supposed to go, which is concerning.
There will probably be several more capacitors to replace. I read that in those old radios, paper capacitors are one of the unreliable types (along with electrolytics), and this radio has quite a bunch of them.
As for the tubes, I didn't find anything obviously wrong.
All of them have a good filament. I don't have equipment to test their full functionality, though.
Most of the tubes seem to be original - they're branded Philips Miniwatt, and they're the correct types.
One of them seems to have been replaced in the past -- also branded Philips, but different marking style, and it's an EF86, but the diagram calls for an EF89.
Another one seems way more recent -- it's a Groove Tubes GT12AY7. This seems to be a modern audiophile brand, so it's like someone attempted to use this radio not long ago. It's also not quite the right tube, as it would be a replacement for an ECC81, but the diagram calls for an ECC85.
Overall, those differences shouldn't prevent the radio from working, even if it's probably suboptimal. It's more likely that any problems with this radio will arise from bad capacitors.
-
What I still have to do is to figure out where the damn loose wire goes, fix up the tuning strings, put it all back together, and that will be it for the first phase...
Among other projects. I still need to post about other stuff here, too.
Anyway.

This is the radio case, cleaned up, fixed up and reassembled. It's... better, but still not great. But atleast it has some structural integrity.

I cleaned up the control knobs. I think they turned out great, given how filthy they were -- they look almost brand new.
It's not perfect though. The golden parts are brass, but they're gold-plated, and some of it has come off, so unless I were to have them re-plated, they would tarnish with time.
Either way, this has given me some interest. I've seen some pictures of this radio and I love the way it looks (when it's not left to rot in a basement, of course). The wood veneer, the gold trim pieces, etc.
It makes me want to attempt to restore the case, but I wouldn't know how to do a full restoration. I could strip the old veneer and apply something new that resembles the original finish. I could even use wood putty to fix the damage to the wood. I could probably make that part real nice. But I wouldn't know where to get stuff to remake the missing or damaged trim.
There's also the top front piece, which is a piece of fabric with a pattern. It would need to be washed, but it's glued to a MDF panel. I'm afraid of damaging it if I try to peel it off, so I left it in place.
I guess we will see what the hackerspace folks can do...
-
Regarding the electrical system, I wanted to figure out what was going on with the switch module -- why the mains switch wasn't actuating. Was it broken, was it missing something, was it supposed to be actuated by something external to it?
I took the switch module out, which required removing quite a bunch of wires.
After looking at it, I didn't see anything obviously broken or missing... so I sprayed some WD-40 into it.
And then the mains switch started responding to the buttons.
So the leftmost button, labelled AUS, is the off button. All the other buttons turn on the radio.
It didn't take me long to realize that I could - and should - just have left the switch module in place, and tried WD-40 first.
Atleast, with the schematics and my own notes, I was able to rewire everything as it was. But I could have avoided all of it.
-
While I was at it dealing with the wire spaghetti, I replaced a crusty electrolytic capacitor.
I still haven't found where the loose wire is supposed to go, which is concerning.
There will probably be several more capacitors to replace. I read that in those old radios, paper capacitors are one of the unreliable types (along with electrolytics), and this radio has quite a bunch of them.
As for the tubes, I didn't find anything obviously wrong.
All of them have a good filament. I don't have equipment to test their full functionality, though.
Most of the tubes seem to be original - they're branded Philips Miniwatt, and they're the correct types.
One of them seems to have been replaced in the past -- also branded Philips, but different marking style, and it's an EF86, but the diagram calls for an EF89.
Another one seems way more recent -- it's a Groove Tubes GT12AY7. This seems to be a modern audiophile brand, so it's like someone attempted to use this radio not long ago. It's also not quite the right tube, as it would be a replacement for an ECC81, but the diagram calls for an ECC85.
Overall, those differences shouldn't prevent the radio from working, even if it's probably suboptimal. It's more likely that any problems with this radio will arise from bad capacitors.
-
What I still have to do is to figure out where the damn loose wire goes, fix up the tuning strings, put it all back together, and that will be it for the first phase...