arisotura: rainbow-y Mario (Default)
I've been working a bit on the vintage radio lately...

Among other projects. I still need to post about other stuff here, too.

Anyway.

vintage radio case, fixed up

This is the radio case, cleaned up, fixed up and reassembled. It's... better, but still not great. But atleast it has some structural integrity.

vintage radio knobs, cleaned up

I cleaned up the control knobs. I think they turned out great, given how filthy they were -- they look almost brand new.

It's not perfect though. The golden parts are brass, but they're gold-plated, and some of it has come off, so unless I were to have them re-plated, they would tarnish with time.

Either way, this has given me some interest. I've seen some pictures of this radio and I love the way it looks (when it's not left to rot in a basement, of course). The wood veneer, the gold trim pieces, etc.

It makes me want to attempt to restore the case, but I wouldn't know how to do a full restoration. I could strip the old veneer and apply something new that resembles the original finish. I could even use wood putty to fix the damage to the wood. I could probably make that part real nice. But I wouldn't know where to get stuff to remake the missing or damaged trim.

There's also the top front piece, which is a piece of fabric with a pattern. It would need to be washed, but it's glued to a MDF panel. I'm afraid of damaging it if I try to peel it off, so I left it in place.

I guess we will see what the hackerspace folks can do...

-

Regarding the electrical system, I wanted to figure out what was going on with the switch module -- why the mains switch wasn't actuating. Was it broken, was it missing something, was it supposed to be actuated by something external to it?

I took the switch module out, which required removing quite a bunch of wires.

After looking at it, I didn't see anything obviously broken or missing... so I sprayed some WD-40 into it.

And then the mains switch started responding to the buttons.

So the leftmost button, labelled AUS, is the off button. All the other buttons turn on the radio.

It didn't take me long to realize that I could - and should - just have left the switch module in place, and tried WD-40 first.

Atleast, with the schematics and my own notes, I was able to rewire everything as it was. But I could have avoided all of it.

-

While I was at it dealing with the wire spaghetti, I replaced a crusty electrolytic capacitor.

I still haven't found where the loose wire is supposed to go, which is concerning.

There will probably be several more capacitors to replace. I read that in those old radios, paper capacitors are one of the unreliable types (along with electrolytics), and this radio has quite a bunch of them.

As for the tubes, I didn't find anything obviously wrong.

All of them have a good filament. I don't have equipment to test their full functionality, though.

Most of the tubes seem to be original - they're branded Philips Miniwatt, and they're the correct types.

One of them seems to have been replaced in the past -- also branded Philips, but different marking style, and it's an EF86, but the diagram calls for an EF89.

Another one seems way more recent -- it's a Groove Tubes GT12AY7. This seems to be a modern audiophile brand, so it's like someone attempted to use this radio not long ago. It's also not quite the right tube, as it would be a replacement for an ECC81, but the diagram calls for an ECC85.

Overall, those differences shouldn't prevent the radio from working, even if it's probably suboptimal. It's more likely that any problems with this radio will arise from bad capacitors.

-

What I still have to do is to figure out where the damn loose wire goes, fix up the tuning strings, put it all back together, and that will be it for the first phase...
arisotura: rainbow-y Mario (Default)
This is a bit of a different type of project for me...

A while ago, I went out to get a kebab, when I noticed this thing that was being discarded near my place:

vintage radio discarded, with case broken apart and electrical system visible

It looked atypical enough for me to have a closer look... I had never seen vacuum tubes irl before. The thing looked like a radio, but from another age, and in poor condition. I went to grab my kebab, but thought about it...

When I returned, it was gone. I entered my building, and saw it sitting near my neighbor's door. Oh, cool, I thought.

I did have some fascination for that vintage radio. I'm not really into radio stuff, but I find ancient technology like this fascinating, and part of me wanted to see it work, see what it could do, etc... so I texted my neighbor about it.

In the end, he said he didn't have time for it, so I could have it if I wanted... he was going to throw it out, so I decided to take it.

vintage Philips radio, in poor condition

The front of the radio. It's a Philips Ouverture 59, apparently some Austrian model? From 1958-59. The markings are in German. No idea what its story has been and how it ended up here in France. Not sure how far it was actually sold, but it does have a mains voltage selector...

Someone added an audio cable with a 3.5mm jack to it. Seems that they used it to play music. The mod connects to existing connections on the back, which are labelled "schallplatenwiedergabe" (translates to "record playback").

Obviously, this poor thing has been sitting for ages in a basement or something of that sort. It's in pretty bad shape. And dirty.

vintage radio seen from back, electrical system and vacuum tubes exposed

The back of the radio. It atleast appears to be complete -- the radio is missing some cosmetic elements, but all the electrical stuff is there. All the vacuum tubes are in, but I don't know if they're good. One of them was supposed to be placed behind the front plate, so you could see its glow through a small window, but it was ripped off its socket pretty roughly, and the pins were all bent, so no idea if that tube will work again.

vintage radio wiring, spaghetti

The electrical system, seen from underneath. The wiring is an absolute mess.

Other than that, it doesn't look too bad. There's some rust, and one of the connection support things is broken, but that doesn't seem too problematic... most concerning is that there's a loose wire, and so far, I haven't been able to find where it should go.

The other unknown is whether those 60 year old components are still good. And good luck figuring out problems arising from bad components, short of checking every single one...

The mechanical elements of this system are another story. They're going to need some WD-40, contact cleaner, you name it. Also, most of the tuner cables are broken, so that will need to be fixed too, somehow.

I haven't tried plugging this thing. I'm not going to try until certain things are taken care of (like that loose wire). I'm always afraid, with electrical things, that they will blow up in some way, and I'm even more afraid with something like this.

Although actually, it wouldn't even do anything if I plugged it right now. The mains power is routed through the bottom switch mechanism -- I can see the contacts through which it would go, but haven't found a way to actuate them as to close the circuit. AKA I don't know how to turn this thing on. Or maybe the switch thing is just broken.

-

As I said, I'm not really into radio stuff, but I'm fascinated regardless. I talked about this vintage radio at the local hackerspace, and they're interested in it, too, so the idea is to bring it there and work on it together, and see what we can do. So this isn't going to be a strictly "me" project, but I might post updates about it.

For now, I took the radio apart entirely and cleaned up the parts, because, god, was it filthy.

Now, my idea is to do some basic repairs before we bring it to the hackerspace. For example, the body is largely made of plywood, but it has been delaminating due to moisture. So, through the power of wood glue, I'm attempting to give it some structural integrity.

For example:

side panels from the vintage radio being repaired

The side panels. In this picture, I was done repairing the left panel. The right one is obviously in much better shape, but you can see some delamination going on in the corner. Wood glue and clamps took care of it.

This mostly serves to repair the radio's body so it won't absolutely fall apart. This thing won't look brand new anyway. Not unless we got into professional restoration, applying new veneer, remaking the missing trim pieces, etc...

On one hand, I'm very "function over looks", but on the other hand, it would feel satisfying to pull that off. And I've seen pictures of this radio in pristine condition, and it looks pretty good. But that's another thing...

The next thing will be to do some basic work on the radio system -- repairing the tuner cables, inspecting the circuitry, hopefully fixing that loose wire, ...

So yeah... stay tuned! (heh)

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